Tech Specialist - Material and Corr

Profile

, India

Job Family Group:

Maintenance, Reliability and Turnarounds

Worker Type:

Regular

Posting Start Date:

March 1, 2023

Business unit:

Projects and Technology

Experience Level:

Experienced Professionals

Job Description:

Job Purpose

Lead as the primary subject matter expert for Materials and Corrosion, Degradation Control, and Corrosion Management including digitalization in M&C space for the Technical Asset Operations – Asset Integrity Execution organization (TAO-AIE). Provide support in the maintenance, assurance, technical support, and standardization of technical data and documents of the operating units, manufacturing sites, chemical plants, supply chain and distribution locations. Includes site engagement & leadership on technical & tools forums. Analyze technical data and documents and processes for the businesses by working with engineering, maintenance, operations and project teams & partners. As a subject matter expert, participate in and lead technical discussions with regards to Materials and Corrosion, Degradation Control, and Corrosion Management strategies and associated tools, services and materials with global experts, site maintenance leads/technical authorities & OEMs/Vendors etc. Knowledge in reviewing CCD’s (Corrosion Control Document), preparation of corrosion loops and Identification/Monitoring of IoW (Integrity Operating Windows) parameters for each corrosion loop. Support site engineers in the evaluation and assessment of the different Materials and Corrosion, Degradation Control, and Corrosion Management related programs in the assigned asset or business. Provide inputs and recommendations geared towards continuous improvement. Basic understanding of process description related to a typical refinery/petrochemical process plant along with respective corrosion monitoring strategies. Delivering asset integrity and holding greater accountability for assigned asset, supporting multi-disciplined teams providing greater efficiency and a stronger, integrated partnership. Supporting site and TAO engineers in identification of medium to long-term integrity requirements and define an optimum methodology that is unique to suit their specific asset needs. Knowledge/experience in CML optimization approach based on risk which will help the assets in selecting online corrosion sensor locations. Knowledge in CUI degradation mechanism and field experience in CUI Inspection related activities along with mitigation plans is required for CUI Digitalization activities. Management of Change: Understand and help to track progress of any changes (PM routines, procedure/process changes, etc.) through the MOC process as required to improve integrity and reliability performance. Understanding of MOC process is desired. Data Mining and Analysis: Be able to assist AIE engineers in using existing systems to monitor and report KPIs, as well as identify bad actors and threats to fabric using reliability engineering tools. Learn different methods /understand scenarios to analyze areas of improvements. Providing support to plant team in inspection, integrated surface preparation, and coating services. Supporting in selection of the best techniques to remove existing coatings, prepare surfaces for inspection and coating reinstatement and recoat the surface to asset specific requirements. Support in the selection of proper Non-Destructive Techniques (NDT) to aid in assessing equipment integrity in the assigned asset. Supporting in occupational health & safety improvements, and on the environmental impact of what is executed at site, enables site engineers to deliver a safe job every time. Learn from old case studies- the engineering solutions to failures and all other problems that adversely affect asset integrity with respect to static equipment and inspection, and fabric maintenance. Root Cause Analysis: Lead in Root Cause Analysis or Causal Learning Investigations as necessary to support improvement or at the direction of asset leadership/senior reliability engineers. Should have strong skills for RCA methodologies, particularly 5-Why and Cause-effect. Interact and communicate with the site focal for RBI studies and maintenance strategies, understanding the intricacies about how the actual Inspection activities for static equipment and PSV/PRV have been planned and performed in various Units of Shell. Keep abreast with the latest technologies available to support assets in inspection, materials and corrosion, and fabric maintenance. Build network with counterparts and other levels of organization across the different operating units, data centers, and develop external networks outside of TAO and Shell. Assist in competency development for the AIE team

Dimensions

Financial Dimensions

In partnership with Process Managers and stakeholders, can demonstrate the advantages of structured and detailed inspection and fabric maintenance strategy for the equipment within their appointed sites, plants and locations or OUs. Managing the cost for team size up to 15 members.

Business Dimensions

Perform senior engineer role and other technical functions, with scope covering technical data and documents of the operating units, manufacturing sites, chemical plants, supply chain and distribution locations.

This role is expected to help static and to some extent rotating equipment engineers in implementing the standard maintenance strategies for inspection and fabric maintenance of various equipment uniformly in various operating units across the globe.

Provision, as a primary subject matter expert (SME), for Technical Support that enables the operating units, Sites to leverage the benefits of utilizing the Engineering Services-with respect to Materials and Corrosion, Degradation Control, and Maintenance strategy to the fullest extent.

Leadership in AIE efforts to Standardize maintenance strategies, tools, benchmarks, standards and best practices. May also be assigned to lead a team of TAO engineers in assigned Sites, OUs or Project Team with 2 to 15 members.

The role covers relationship management with several Upstream, downstream and Integrated Gas OUs.

Principal Accountabilities


Develop good understanding and building skills as per the Inspection & fabric maintenance engineer’s competency.
To lead the activities in consultation with the Senior inspection and Fabric Maintenance engineers, various activities for analyzing gaps and improving fabric conditions of the assets.
Perform role as primary data engineer, subject matter expert &/or lead engineer for a group of TAO engineers in an operating unit, manufacturing site, chemical plant and distribution location.
To act as a primary focal point from TAO with all asset stakeholders for the deployment of Shell digitalization tools like CARMA, CAN-CUI, VCE, Magnacorr etc.
Where needed, give constructive feedbacks to the working teams to ensure success of the activities under the AIE scope
Work with assets to understand the requirements and help them identify gaps with the guidance from senior engineers.
To act as a focal for collecting input data required for developing various corrosion models and giving all the corrosion expertise needed for building/enhancing the tool.
To analyze closely the data from online sensors/PI tags and performing the data cleaning activity wherever necessary.
Steep learning curve to develop skills for various tools is high desirable.
Complete required certifications (API, NACE, ASME, ASNT) as per agreement with the line manager.
Constantly engage with site maintenance leads, original equipment manufacturers, vendors and conduct fabric conditions studies in consultation with site maintenance personnel’s/senior fabric maintenance engineers.
Interact and communicate with the site focal for fabric conditions studies and maintenance strategies, understanding the intricacies about how the actual fabric maintenance activities for rotating equipment / static equipment and other machinery have been planned and performed in various Units of Shell.
Understanding the functions of the various equipment and instruments and thorough knowledge of reading/ interpreting the engineering drawings (P&IDs, PEFS, PFDs).
Managing stakeholders/ representatives of various operating units through effective communication and identifying & resolving the bottlenecks for data analysis, maintaining issue logs and use the same in implementing changes/improvements in the processes.
Network with counterparts and other levels of organization across the different operating units, data centers and develop external networks outside of TAO and Shell.
Inspire and develop the team members.
Together with the AIE Team Leaders, facilitate competency building for the AIE team.
Assist team leads in coordinating, monitoring, and improving the quality and timeliness of the delivery of projects and other improvement tasks.
Ensure the team has a good understanding of the expectations of the stakeholders/ representatives of various operating units and is actively managing those through effective communication and identifying & resolving challenges and issues.
Interact and communicate with the site focal/maintenance leads for fabric maintenance related issues / initiatives / development needs and maintenance strategies, understanding the intricacies.
Make timely decisions under ambiguity.


Key Challenges


Business knowledge and operational skills on activities at the operating units, manufacturing site, chemical plant, supply chain and distribution location. Includes specific methods, software and hardware.
Confidence to work in virtual environment and managing engagement across different levels of stakeholders. Includes strong proficiency in using English for both spoken and written communication, as well as using Office Communciator, Instant Messaging, Video Conferencing, Outlook, etc.
Sound technical background is required and candidate should be able to adapt to new challenges and ways of working.
Shift work following operating hours of the operating units, manufacturing site, chemical plant, supply chain and distribution location across the globe.
The work comes in peaks and the person needs to be very good in prioritisation and managing stakeholder expectations, resilient under pressure.
Sound understanding of business/process workflow and having mature mindset to deal and behave under tough/challenging situations.
Should be able to guide the team and steer them through the tough/demanding situations and contribute in terms of technical clarifications.
Although the role involves the remote support to the operating units/sites. However, the candidate should be willing to travel to various operating units/sites across the globe as per requirements.
Resilient under pressure and able to work with people different culture and working style.
A self-starter leader and reliable deliverer, with very good verbal and written skills in English, able to negotiate with people, and able to resist undue influence that might otherwise compromise integrity of data quality.


Job Knowledge, Skills & Experience

Educational background, qualifications and experience typically required to perform the job

Mandatory Education/Experience:

University Degree in Materials/Mechanical/Metallurgical Engineering or related engineering degree.

Required at least 8-10 yrs. Of experience in Oil & Gas/ Petrochemicals/Power Plants/ degree in engineering / technical/maintenance jobs from one or more of the following fields:


Experience working in Inspection Management systems such as w-IMS and CMMS systems like SAP
ASNT LEVEL II or at least 5 years experience working is Mandatory preferably with field experience in conducting corrosion monitoring inspection, and wall thickness measurements, and interpretation of results.
API 510 or API 570 (at least 1) certification or at least 7 years experience working with those standards is Mandatory
Field experience in inspection processes, corrosion monitoring and related technical know-how, knowledge of various NDT processes, inspection management plans, piping integrity and maintenance of static equipment like pressure vessels, heat exchangers etc, & knowledge in Risk Based Inspection (RBI) Methodology – API 570, 580, 510, and 571
NACE CIP Level 1 or experience in fabric/coating preparation, application, inspection, quality control and assurance, and maintenance, types of insulation and installation techniques, and preparation of work packs.
Good understanding of damage mechanisms in Upstream, Downstream, and Integrated Gas businesses of the petroleum/petrochemical industry.


Desirables/Added Value :-

Working knowledge/Experience in maintaining Downstream Asset hierarchy/ Electronic Data Warehouse (EDW)/ AIM-EDMS/ SPI Intools / IDMS/ Web Inspection Management System (WIMS) is preferred.

Professional Engineering certification (API RBI-580/571/570/510 etc.,) is preferred.

Knowledge of engineering standards (API, ASME, NACE, etc) is highly desirable.

Knowledge/Proficiency in SAP PM/MM module is an added value.

Knowledge/Proficiency in MS Excel, MS Access etc., is highly desirable.

Knowledge/Proficiency in AutoCAD, AutoPlant and other design and drafting software will be an added advantage.

Effective communication skill and stakeholder management is a necessary skill for the job.

Knowledge of Lean Six Sigma CI methodology is an added value.

Strong skills for RCA methodologies, particularly 5-Why and Cause-effect is highly desirable.

Virtual working experience highly desirable.

Other Skills, Competence and Behavior: Developed engagement and communication skills. Knowledge or higher level awareness of the context of use of technical data and documentation within technical data processes, Shell’s physical processing assets (hardware) and associated operating processes (Cat Crackers, drilling ops, production and lube oil facilities). Ability to deal effectively with complexity and detail. Ability to prioritize and ensure delivery of priorities for the area of responsibility. Flexible and adaptable to change, with track record of demonstrating initiative, analytical capabilities and problem solving with “out of the box” thinking approach.

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